When Problem-Solving Becomes the Project
TL;DR
Facing labor shortages and scheduling constraints, two C.D. Smith superintendents and a project engineer turned challenge into opportunity. They engineered a plan to form, pour and lift tilt-up precast walls directly on-site. The result: a smaller crew, a shorter schedule and a more efficient build.
From Challenge to Innovation
When two seasoned superintendents and a project engineer collaborate, innovation follows. On a recent project, the team faced challenges due to labor shortages and tight scheduling windows. Instead of defaulting to traditional methods, they looked for a better way to build.
THEIR IDEA: To overcome these obstacles, they devised a plan to fabricate and install tilt-up precast walls on-site.
Design and Collaboration in Motion
The team engaged a structural engineer to design the wall panels and hoist connections. Both state and county officials approved the alternative approach, validating the plan as safe, compliant and efficient.
With all systems approved, the walls were formed, poured and cured right on the jobsite before being lifted into place.
Results That Speak for Themselves
- Reduced the crew size from 15 to 3
- Accelerated the project schedule
- Delivered significant cost savings to the client
It was a true win-win using practical innovation that balanced efficiency with precision and reinforced what C.D. Smith is known for: solving complex challenges through collaboration.
Innovation Every Day
At C.D. Smith, innovation and problem-solving aren’t occasional successes, they’re part of what we do every day. From self-perform capabilities to prefabrication and Project Plus planning tools, every solution is built around smarter, faster, safer delivery.
Key Takeaways
- On-site precast fabrication reduces labor and schedule strain
- Early collaboration with engineers and regulatory partners enables innovation
- Self-perform expertise gives teams control and flexibility to adapt in real time
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Date: Spring/Summer 2025 | Author: Molly Haack
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