Prefabrication in Commercial Construction

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Prefabrication in Commercial Construction

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Prefabrication is changing the way commercial construction projects are delivered. Through prefabrication planning for assembling building components in an off-site, controlled environment, clients can achieve streamlined project schedules, improved safety, and top-tier quality. Whether planning a healthcare facility, industrial, or food + beverage processing plant, or school, prefabrication expertise can contribute to smarter, faster builds.

What is Prefabrication?

Prefabrication involves constructing building elements away from the jobsite, then transporting them for efficient installation. Prefabrication requires careful upfront planning and lots of teamwork. C.D. Smith has experience in this area and can guide you through this process during preconstruction planning. Is prefabrication right for your next project? 

Types of Prefabrication

Infographic illustrating four types of prefabrication in commercial construction: One-Trade, Multi-Trade, Exterior Wall, and Volumetric/Pod Prefabrication. Each section features a labeled icon with a description, using C.D. Smith brand colors of gold, black, and gray.

Let's explore the four main types of prefabrication:

  1. One-Trade Prefabrication
    One-trade components, such as plumbing, electrical, HVAC, etc., are assembled off-site in a controlled environment, then transported for installation on the jobsite. 

    One-Trade Prefabrication in commercial construction: HVAC control panels assembled off-site for a Wisconsin project, then installed and connected on-site by C.D. Smith to ensure quality, efficiency, and reduced construction time.

    Above Photo features a One-Trade Prefabrication approach: HVAC panels assembled offsite, then installed and connected onsite.

  2. Multi-Trade Prefabrication
    Multi-trade prefabrication involves integrating multiple construction trades into a single prefabricated unit or module. Trades work collaboratively off-site and then transport the rack/cassette/components for installation. This contrasts with traditional construction, where each trade performs its work separately.

  3. Exterior Wall Prefabrication
    Pre-dressed building walls or sections arrive on-site with insulation, windows, cladding, etc., attached. This is a time saver and ensures consistency.

  4. Volumetric/Pod Prefabrication
    Three-dimensional modules or "Pods" are prefabricated off-site. A pod could be an exam room, full bathroom, kitchen, or living unit. Pods are fully finished and can include interior finishes, plumbing, electrical systems, and fixtures.

    Volumetric pod prefabrication for commercial construction in Wisconsin: Fully finished prefabricated bathroom pod built off-site by C.D. Smith, ready for installation to ensure consistency, quality, and cost savings on large-scale projects.

    Above photo features prefabricated bathroom pods as an example of Volumetric/Pod Prefabrication. Each is installed and set identically lending to consistency and conformity in all rooms saving time and cost savings to client.

    Since prefabrication occurs in a controlled environment, there is a higher level of quality control, reducing the likelihood of error and ensuring components meet the required standards before installation. Additionally, prefabrication offers cost savings by reducing labor, minimizing waste, and shortening the construction schedule.

Is prefabrication right for your next project?

Contact us today to discover and discuss how prefabrication can help you build faster, smarter, and more efficiently.

Date: Fall 2024 | Author: Molly Haack

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Case Study Prefab Solution: SSM Health Ripon Community Hospital Construction | Spring 2024 BENEATH THE HARD HAT®

Explore how C.D. Smith utilized prefabrication to enhance efficiency and quality in the SSM Health Construction project. Read the full case study.

SSM Health Agnesian HealthCare Ripon Medical Center Patient Room Headwall & Footwall Prefabrication Construction Project


Prefabricated Building Materials Save Time, Money and the Environment

Summer 2021 from BENEATH THE HARD HAT®

The decision to use prefabricated materials when constructing a commercial building is an excellent way to make a conscious effort to sustainably source materials through sustainable construction practices and save time and money. Prefabrication provides precise measurements, preventing material waste. Furthermore, unused raw materials can be recycled into other prefabricated materials. In return, prefabrication becomes a cost-effective option for owners through the elimination of waste. Prefabricated materials include structural steel decking, structural wall panels, panelized walls, panelized floors and panelized roofs.

Prefabricated materials are constructed in a factory, which inherently allows for a more consistent product and improved quality control. This is because they are built in an enclosed space protected from exterior elements. Additionally, prefabricated materials are assembled on a production line, often with specialized individuals performing the same functions during construction. As a result, the assembly line process is highly efficient, reducing production time and improving overall quality control with skilled laborers focusing on specific tasks.

Prefabricated Building Materials & panelized commercial construction projects for green building time & money savings

When the prefabricated material is ready to go to the final construction site for installation, there are even more benefits. For starters, installation of prefabricated materials is more efficient, often cutting the construction time by 30% to 40% on the jobsite. The shortened construction schedule saves time and money on labor. Prefabrication also typically requires a smaller workforce for installation, saving the owner even more on labor costs. Prefabricated materials also lessen the environmental impact during construction by reducing air, water and noise pollution caused by a construction project.

So the next time you are considering a job, ask yourself, could this be an opportunity to use prefabrication to save time, money and the environment?

Date: June 17, 2021 | Author: Mercedes Tucker


 

Beneath the Hard Hat®, our company press and blog, offers an intimate look at the people and stories that make C.D. Smith Construction. With the latest industry news and project updates, we share insights on the superior spaces we are safely delivering year-round. Our team of technical experts provides useful tips and topics to help plan your next commercial project.

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Self-Perform Work

We Self-Perform. You Benefit.

Self-performing design-build general contractor firm C.D. Smith commercial construction trades.

C.D. Smith uses self-performing construction capabilities to streamline project scheduling and construction services by applying our own talented, skilled tradespeople to your commercial construction project. By eliminating the need to hire third-party contractors, C.D. Smith is in direct control of the project schedule and quality of work for a safe jobsite yielding the best possible results.

Self-perform work C.D. Smith Construction industry lead general contractor construction trades skilled labor precast concrete erection

Precast Erection (pictured above) and Steel Erection (pictured below) are niche offerings. They're fabricated off-site and assembled on a jobsite. The columns and beams are professionally set in place with strict guidelines for safety and endurance.

Self-perform work C.D. Smith Construction industry lead general contractor construction trades skilled labor structural steel erection

(Click here to discover more about how we ensure the most efficient and streamlined scheduling and construction services processes through self-perform work.)

 

 

 

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Prefabricated Building & Sustainability:

Previous & Related Posts

 

SSM Health Prefab Case Study

Prefabricated Building Materials

Our Sustainability

Self-Performed Trade Services

High Performance Building

 

 

C.D. Smith

About Us

C.D. Smith Construction is an industry leader in safely providing the highest quality commercial construction services. Utilizing an integrated approach and self-performing trade services combined with technical expertise, our team serves as a solutions provider throughout all phases of a project, from planning through construction. With veteran leadership and a dedication to our employees and clients, we proudly place our name on projects of all sizes across the United States.

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Sustainability
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Our commitment to holistically enhancing the current and future environmental, economic and societal well-being of the communities in which we live, work and play begins with education. We have a team devoted to understanding the difference between green building and a sustainable built environment. Our team will help you weigh the financial and business impacts of building green through a sustainable approach to make the most informed decisions. Join us in our commitment to creating better-performing buildings by increasing sustainable construction practices. It’s more than a trend… it’s the right thing to do!

Our Sustainability

We went for LEED Gold®, and now we're living green in the best possible way. According to the USGBC LEED Project Directory, the C.D. Smith Corporate Office is the first recognized LEED BD+C: New Construction-v4 Gold Certified building in Wisconsin, the next-generation standard for green building design, construction, operations and performance.

Discover more about OUR SUSTAINABILITY by following the link.

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Through a proactive safety program, strict standards and our Think Safe. Work Safe.® mentality, we've built a solid culture where safety is our number one priority day in and day out.

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C.D. Smith supports many local organizations through sponsorship programs and monetary donations in our community and in the communities with which we work. In the past 10 years, we have donated over $4 million to businesses and organizations throughout the state of Wisconsin, from small community clubs to large non-profit organizations.


Building community is the foundation of our organization. By supporting community initiatives, economic growth and development, we feel privileged to help ensure our team members have solid places to live, work, volunteer, serve and play.

Go to our Beneath the Hard Hat Press & Blog and select the C.D. Smith Gives Back filtered category to learn more.

 

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If you are interested in working with us or would like to request adding your company to our bidder’s database, please complete our Trade Partners & Bids Form, Click here.

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Our self-perform capabilities are a direct result of our talented team members' skilled trade career paths in the communities in which we live and work.

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Corporate Headquarters
125 Camelot Drive
Fond du Lac, WI 54935

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8325 W. Tower Ave
Milwaukee, WI 53223

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Madison, WI 53703

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333 Front Street North
Suite 701 
La Crosse, WI 54601

Ready to build community and get connected with commercial construction expertise? Use the below form to submit questions or request information. We look forward to learning more and discovering how we can make YOUR PROJECT. OUR PRIORITY.®.